高比重合金（PM/MIM）臥式真空燒結(jié)裝備

設(shè)備用途及原理

　　本系列高比重合金（PM/MIM）臥式真空燒結(jié)裝備主要用于高比重合金的燒結(jié)。

　　主要功能：真空內(nèi)燒，分壓燒結(jié)、通氫燒結(jié)、通氮燒結(jié)、真空降溫、自然降溫、充氣冷卻、強(qiáng)制冷卻等。

Overview and Principles

This series of high-proportion alloy (PM/MIM) horizontal vacuum sintering equipment, produced by is primarily applied for sintering of high-proportion alloy.

 Its major functions: vacuum inside sintering, partial-pressure sintering, hydrogen sintering, vacuum cooling, natural cooling, charge cooling, and forced cooling etc.

設(shè)備優(yōu)勢(shì)及特點(diǎn) Advantages and Features

　　一、創(chuàng)新技術(shù)優(yōu)勢(shì)

        1、燒結(jié)技術(shù)新標(biāo)準(zhǔn)；

        2、多項(xiàng)行業(yè)首創(chuàng)的全新功能及工藝；

        3、替代傳統(tǒng)鉬絲推桿式燒結(jié)爐，燒結(jié)產(chǎn)品質(zhì)量更高。

A. Innovative Technology Advantage

       1. New standard on sintering technology;

       2. Multi-field originally brand-new function and process;

       3. Substitution for conventional tungsten-wire pusher type sintering furnace, generating higher-quality sintering products.

二、智能控制系統(tǒng)優(yōu)勢(shì)

  1、采用10-15寸人機(jī)界面，集中輸入數(shù)據(jù)、集中管理、集中控制；

  2、全自動(dòng)運(yùn)行（壓力，流量，點(diǎn)火等全自動(dòng)調(diào)節(jié)）；

  3、實(shí)時(shí)報(bào)警，歷史報(bào)警記錄；

  4、報(bào)警后自動(dòng)判斷處理，分級(jí)等待；

  5、溫度、流量、速率、壓力、工藝整體輸入；

  6、實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線；

  7、操作權(quán)限：操作者、管理者等（密碼保護(hù)）；

  8、多段工藝曲線選擇；

  9、可升級(jí)遠(yuǎn)程協(xié)助診斷功能系統(tǒng)。

B. Intelligent Control Technical Advantages

 1. Adopt the best human-machine interface, 10-15 inch, among German brands, centralized date input, centralized management, and centralized control;

 2. Completely auto-operation (completely auto-regulating, such as boating time, pressure, flow, ignition);

 3. Real-time alarm, historical alarm recording;

4. Auto-deciding handling methods after alarming, waiting with grades;

5. Integrated input of temperature, flow, pressure, and boating time;

6. Real-time tendency curves and historical tendency curves;

7. Operating authorization: operator, manager etc. (password protected);

8. Multi-stage technological curve options;

 9. Upgradable remote assisting-diagnosing system

三、整裝系統(tǒng)設(shè)計(jì)優(yōu)勢(shì)，占地面積小

  1、采用立體化設(shè)計(jì)，將加熱變壓器立于爐體上方，冷卻水與爐體，泵組管道整體化設(shè)計(jì)，使占地面積縮小了30%，可選擇兩種擺放形式；

  2、設(shè)備整機(jī)采用烤漆。

C. Overall Designing Advantages, occupying small area

 1. Adopt 3D designing, placing heating pressure transformer above furnace, integrated designing of cooling water and furnace, pumping unit pipes, narrowing the occupied area with 30%, and two placing types available;

 2. The entire equipment is painted by baking varnish.

四、工藝精準(zhǔn)控制技術(shù)優(yōu)勢(shì)

  1、采用質(zhì)量流量控制器及比例閥控制器，根據(jù)工藝參數(shù)自動(dòng)流量調(diào)節(jié)，避免了轉(zhuǎn)子流量計(jì)及開(kāi)閉式控制器因壓力波動(dòng)等參數(shù)的變化導(dǎo)致進(jìn)氣量的不穩(wěn)定（20-50%波動(dòng)率）；

  2、每種工藝氣體各有兩個(gè)報(bào)警輸出（警告報(bào)警、動(dòng)作報(bào)警）；

  3、精細(xì)化氣體流動(dòng)控制，氣體能夠均勻的流過(guò)產(chǎn)品。

D. Process Accurate Controlling Technology Advantages

 1. Adopt mass-and-flow controller and proportional valve controller, auto-regulating flow depending on process parameters, preventing the unstableness (20-50% fluctuating rate) of gas input volume caused by rotary flowmeter and open-close type controller due to the variation of parameters like pressure fluctuation.

 2. Each process gas has two alarm output (warning alarm and action alarm);

 3. Refined gas flowing control, and gas can evenly permeate into products.

五、生產(chǎn)效能大幅提升

 1、生產(chǎn)能力單爐**1.5噸；

 2、創(chuàng)新型保溫隔熱技術(shù)，節(jié)省電能50%以上；

 3、氣體節(jié)省30%以上；

 4、單爐燒結(jié)產(chǎn)品合格率≥99%。

E. Production Efficiency Greatly Increased

 1. Production max output of singe furnace approximates 1.5 ton.

 2. Innovative holding insulation technology, saving more than 50% electricity consumption.

 3. Save more than 30% gas consuming.

 4. Single-furnace product qualification ratio≥99%.

六、設(shè)備控制優(yōu)化，快速?gòu)?qiáng)制冷卻

 1、后門內(nèi)置熱交換器；

 2、風(fēng)機(jī)變頻器無(wú)極控制；

 3、根據(jù)工藝曲線降溫（速率可控制）；

 4、提高生產(chǎn)效率。

F. Equipment Control Optimized, Fast Forced Cooling

1. Rear-door internal heat exchanger;

2. Fan frequency converter stepless controlling;

3. Cooling down according to process curves (speed is adjustable);

4. Increase production efficiency.

七、安全優(yōu)勢(shì)

  1、大規(guī)格防爆裝置；

  2、自動(dòng)泄壓裝置；

  3、反充壓裝置。

G. Security Advantage

 1. Huge-scale explosion-proof equipment;

 2. Pressure auto-relief device;

 3. Back-pressure filling device.

八、整機(jī)性能升級(jí)優(yōu)勢(shì)

  1、爐內(nèi)多點(diǎn)溫度檢測(cè)（美國(guó)熱電偶）；

  2、冷卻水流量自動(dòng)檢測(cè)控制；

  3、干式螺桿真空泵（德國(guó)萊寶/同級(jí)）；

  4、閥門采用德國(guó)、日本品牌；

  5、人機(jī)界面采用德國(guó)**品牌。

H. Integrated performance upgrading advantages

 1. Multi-point temperature testing inside furnace (American thermocouple);

 2. Auto-examining and controlling on cooling water flow/temperature;

 3.Dry-style screw vacuum pump (German Leybold/same class);

 4. Valves applies German and Japanese brands;

 5. Human-machine interface adopts the best brand in Germany.

設(shè)備主要技術(shù)參數(shù)Principle Technical Parameters

　　以下是設(shè)備產(chǎn)品技術(shù)參數(shù)，部分?jǐn)?shù)據(jù)會(huì)隨著產(chǎn)品創(chuàng)新改進(jìn)，最新數(shù)據(jù)請(qǐng)聯(lián)系我們:

Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:

以上為標(biāo)準(zhǔn)配置，可根據(jù)客戶要求進(jìn)行調(diào)整。

It is standard configuration above, and can be adjusted according to the demand from customers.