高壓水霧化制備粉末材料生產(chǎn)線氣霧化制備粉末材料生產(chǎn)線真空熔煉氣霧化制備粉末材料生產(chǎn)線旋轉(zhuǎn)盤離心霧化制備粉末材料生產(chǎn)線等離子體霧化制備粉末材料生產(chǎn)線急冷法非晶粉末材料生產(chǎn)線(中日合作)等離子體球化制備粉末材料生產(chǎn)線氮氣保護(hù)氣動分級超細(xì)粉末材料系統(tǒng)電極感應(yīng)熔煉氣霧化制備粉末材料生產(chǎn)線燃?xì)饣鹧媲蚧苽浞勰┎牧仙a(chǎn)線真空熔煉霧化造粒裝備噴霧沉積成形裝備粉末材料生產(chǎn)裝備推桿式脫氧還原設(shè)備鋼帶式脫氧還原設(shè)備網(wǎng)帶式脫氧還原設(shè)備管式回轉(zhuǎn)煅燒設(shè)備井式水蒸汽熱處理設(shè)備臥式真空脫脂設(shè)備氫化脫氫生產(chǎn)鈦粉末裝備粉末材料熱處理裝備真空脫脂燒結(jié)一體裝備高比重(PM/MIM)臥式真空燒結(jié)裝備高溫鉬鎢絲燒結(jié)裝備全自動推桿式燒結(jié)裝備網(wǎng)帶式燒結(jié)裝備高真空大型真空燒結(jié)裝備燃?xì)饪焖倜撓?氣淬網(wǎng)帶式燒結(jié)裝備真空高溫感應(yīng)燒結(jié)裝備CIM陶瓷燒結(jié)裝備連續(xù)式真空/氣氛熱加工設(shè)備壓力燒結(jié)爐粉末制品燒結(jié)裝備真空釬焊爐高溫連續(xù)石墨化生產(chǎn)設(shè)備真空定向凝固爐真空回火/退火爐真空感應(yīng)熔煉爐雙室真空油淬氣冷爐CIM陶瓷脫脂裝備熱處理裝備真空(非真空)熔煉氣霧化制備粉末材料生產(chǎn)線等離子體球化制備粉末材料生產(chǎn)線等離子體霧化制備粉末材料生產(chǎn)線超細(xì)/納米多元復(fù)合正極材料及球形硅粉末負(fù)極材料生產(chǎn)技術(shù)解決方案鋼帶式材料煅燒合成設(shè)備推板式材料煅燒合成設(shè)備管式回轉(zhuǎn)煅燒設(shè)備正極材料生產(chǎn)設(shè)備技術(shù)方案應(yīng)用領(lǐng)域石墨烯制備創(chuàng)新材料生產(chǎn)技術(shù)專業(yè)解決方案先進(jìn)零部件產(chǎn)品生產(chǎn)解決方案儲能電池解決方案智能裝備和新材料技術(shù)測試和展示中心安裝培訓(xùn)售后技術(shù)支持配件供應(yīng)服務(wù)與支持關(guān)于我們專家顧問團(tuán)企業(yè)文化資質(zhì)榮譽(yù)組織機(jī)構(gòu)廠房廠貌聯(lián)系我們人才招聘?技術(shù)解決方案之推桿式還原爐進(jìn)出料現(xiàn)場視頻技術(shù)解決方案之推桿進(jìn)出料現(xiàn)場視頻技術(shù)解決方案之推桿進(jìn)出料現(xiàn)場視頻久泰科技出口日本水霧化制備粉末材料生產(chǎn)線視頻出口歐洲解決方案案例視頻資料下載內(nèi)部管理平臺
案例詳情 / Case Details
旋轉(zhuǎn)盤離心霧化制備粉末材料生產(chǎn)線
編號: JTLXWH
技術(shù)方案簡介: 旋轉(zhuǎn)盤離心霧化技術(shù)原理,是金屬溶液從熔煉爐通過限流導(dǎo)出裝置流向高速旋轉(zhuǎn)盤中心,然后沿徑向分布,在旋轉(zhuǎn)盤上面形成一層金屬熔液薄膜,在慣性和離心力的作用下,金屬熔液薄膜到達(dá)旋轉(zhuǎn)盤邊緣, 霧化成液滴,進(jìn)而凝固成粉末。霧化時通過控制霧化溫度、旋轉(zhuǎn)圓盤轉(zhuǎn)速等參數(shù),可制造出粒度均勻、流動性和排列性好,無空心孔的高質(zhì)量粉末材料。 旋轉(zhuǎn)盤離心霧化設(shè)備適合制備各種熔點的金屬和合金粉末,如生產(chǎn)焊料、鋁粉、鎂粉、錫鉛粉
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旋轉(zhuǎn)盤離心霧化制備粉末材料生產(chǎn)線

設(shè)備用途及原理

   旋轉(zhuǎn)盤離心霧化技術(shù)原理,是金屬溶液從熔煉爐通過限流導(dǎo)出裝置流向高速旋轉(zhuǎn)盤中心,然后沿徑向分布,在旋轉(zhuǎn)盤上面形成一層金屬熔液薄膜,在慣性和離心力的作用下,金屬熔液薄膜到達(dá)旋轉(zhuǎn)盤邊緣,霧化成液滴,進(jìn)而凝固成粉末。霧化時通過控制霧化溫度、旋轉(zhuǎn)圓盤轉(zhuǎn)速等參數(shù),可制造出粒度均勻、流動性和排列性好,無空心孔的高質(zhì)量粉末材料。

   旋轉(zhuǎn)盤離心霧化設(shè)備適合制備各種熔點的金屬和合金粉末,如生產(chǎn)焊料、鋁粉、鎂粉、錫鉛粉、錫鋅粉、銅粉、不銹鋼粉等球形粉體材料。


Application and Principles

        The principle of rotating-disk centrifuge atomization technology refers to that metal liquid flows from smelting furnace toward the center of high-speed rotating disk along through current-limiting guiding device, and then distributes radially, forming a motel-metal thin membrane over rotating disk and this membrane reaching the edge of rotating disk under the effects of inertia and centrifugal force, and consequently the thin membrane is atomized into droplets and furthermore they are              solidified into powder. With controlling the parameters of atomizing temperature and rotating speed of rotating disk, atomization can produce high-qualified non-hollow-bore powdered material with even particle size, good flow-ability and good arrangement.

Rotating-disk centrifugal atomization equipment is suitable for the preparation of metal and alloy powders with various melting points, such as solder, aluminum powder, magnesium powder, Sn-Pb powder, Sn-Zn powder, copper powder, stainless-steel powder and other spherical powdered materials.


設(shè)備優(yōu)勢及特點

  適合制備各種熔點的金屬和合金粉末,用于電池材料、觸煤及注射成型、3D打印材料

  粉末流動性和排列性好

  減少生產(chǎn)成本和工序,能制造出無空心的高品質(zhì)粉末,粉末粒度均勻

  設(shè)備工藝操作簡單,容易維護(hù)

  霧化轉(zhuǎn)速一般為20000~40000rpm日產(chǎn)量可達(dá)2噸以上

  目前公司已開發(fā)出適合高熔點、超細(xì)粉末的旋轉(zhuǎn)盤離心霧化制備粉末材料生產(chǎn)線,熔煉溫度達(dá)1750℃、高速電機(jī)60000~120000rpm,可生產(chǎn)粉末粒度5~350чm


Advantages and Features

         It is applied to the preparation of metal and alloy powders with various melting points, for battery materials, catalyzer and injection molding, 3D printing materials;

The powder produced with good flow-ability and arrangement;

It reduces production costs and procedure steps, and produces high-qualified non-hollow powder with even particle size;

Equipment technology is easily operated and maintained;

The rotating speed for atomization is usually 20000~40000rpm, and daily output can reach more than 2 tons;

Currently, this company has already developed rotating-disk centrifugal atomization preparation powdered material production line, suitable for high melting-point and superfine powder. Its smelting temperature reaches 1750, high-speed electric motor 60000~120000rpm, and it is available for producing the powder with particle size 5~350 μm.


設(shè)備主要技術(shù)指標(biāo)

  相關(guān)技術(shù)指標(biāo)保持行業(yè)先進(jìn)水平;詳細(xì)技術(shù)資料請與我公司聯(lián)系。

Primary Technical Index

    Relevant technical index maintains the advanced level in this field;Please contact us if need detailed technology files.


設(shè)備核心模塊結(jié)構(gòu)技術(shù)

  旋轉(zhuǎn)盤離心霧化制備粉末材料生產(chǎn)線由熔煉爐,高速離心霧化器,霧化粉末收集桶等設(shè)備模塊構(gòu)成,各模塊之間通過智能控制系統(tǒng)實現(xiàn)精準(zhǔn)控制。


Core Module Structure Technology

        Rotating-disk centrifugal atomization preparation powdered material production line is consisted of smelting furnace, high rotating-speed centrifugal atomizer, and atomized powder collecting barrel. Each module is precisely controlled by intelligent controlling system.  

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